RTO stands for Regenerative Thermal Oxidizer, which is an air pollution control technology used to remove volatile organic compounds (VOCs), hazardous air pollutants (HAPs), and other pollutants from industrial exhaust gases.
The working principle of RTO involves the following steps:
Inlet Phase: The exhaust gas, containing pollutants, enters the RTO through an inlet duct.
Preheating Phase: The incoming exhaust gas passes through a ceramic heat exchange media bed, which is heated by the outgoing purified gas from the combustion chamber. The heat is transferred from the ceramic media to the incoming gas, preheating it to a high temperature.
Combustion Phase: The preheated gas enters the combustion chamber, where it is further heated to the ignition temperature using a gas burner. The VOCs and other pollutants in the gas are oxidized, i.e., chemically reacted with oxygen, resulting in the formation of carbon dioxide and water vapor. This combustion process occurs at high temperatures of around 1500-1700 degrees Fahrenheit.
Purge Phase: After the combustion phase, the purified gas, consisting mainly of carbon dioxide and water vapor, exits the combustion chamber and passes through another ceramic heat exchange media bed. The outgoing gas transfers its heat to the ceramic media, cooling it down before being released into the atmosphere through an outlet duct.
Switching Phase: The flow of gas is periodically switched between the two ceramic beds. While one bed is in the preheating phase, the other is in the combustion phase. This switching allows for continuous operation and ensures maximum energy efficiency by utilizing the heat generated during combustion to preheat the incoming gas.
The RTO system's efficiency is due to the heat recovery mechanism, where the outgoing purified gas transfers its heat to the incoming gas, reducing the overall energy consumption. This process helps to achieve high VOC removal efficiencies, typically above 99%, while minimizing the release of pollutants into the atmosphere.
It is important to note that the operation and control of RTO systems may vary depending on specific designs, sizes, and pollutant concentrations.
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